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Member Run Boards >> The Tool Shed >> Rust removal
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Message started by Bobby. on Dec 18th, 2023 at 6:06pm

Title: Rust removal
Post by Bobby. on Dec 18th, 2023 at 6:06pm
Rust Removal with or without Electrolysis?


https://www.youtube.com/watch?v=ka6ArN_ehas


https://www.youtube.com/watch?v=ka6ArN_ehas


https://www.youtube.com/watch?v=B4TlkLnmpgw

Title: Re: Rust removal
Post by Bobby. on Dec 18th, 2023 at 6:10pm
I tried out a rust removal technique recently and
I might post about it if anyone is interested?

I used Aluminium Sulphate as the solution.




Title: Re: Rust removal
Post by Jovial Monk on Dec 18th, 2023 at 6:18pm
Did it work on your brain?

Guess not.

Title: Re: Rust removal
Post by Bobby. on Dec 18th, 2023 at 6:27pm
dear Redmond,

ban Monk - he's nothing but an obnoxious troll.


Title: Re: Rust removal
Post by Sprintcyclist on Dec 18th, 2023 at 7:24pm

Bobby. wrote on Dec 18th, 2023 at 6:10pm:
I tried out a rust removal technique recently and
I might post about it if anyone is interested?

I used Aluminium Sulphate as the solution.


I have neve heard of that. What sort of metal is it, is it bad rust?
I have used various rust converters on really bad rust and rust protection on some not so had. They all worked pretty well.
I think clean it up (wire brush) and seal it with primer to stop oxygen getting to it helps a lot.
Normally it is not a big problem.

Galvanic corrosion is a bit different.

Title: Re: Rust removal
Post by Jovial Monk on Dec 18th, 2023 at 7:52pm

Bobby. wrote on Dec 18th, 2023 at 6:27pm:
dear Redmond,

ban Monk - he's nothing but an obnoxious troll.


Nope, definitely did not work on Booby’s brain. Then again—not much to work on, eh?

Title: Re: Rust removal
Post by Bobby. on Dec 18th, 2023 at 9:05pm

Sprintcyclist wrote on Dec 18th, 2023 at 7:24pm:

Bobby. wrote on Dec 18th, 2023 at 6:10pm:
I tried out a rust removal technique recently and
I might post about it if anyone is interested?

I used Aluminium Sulphate as the solution.


I have never heard of that. What sort of metal is it, is it bad rust?
I have used various rust converters on really bad rust and rust protection on some not so had. They all worked pretty well.
I think clean it up (wire brush) and seal it with primer to stop oxygen getting to it helps a lot.
Normally it is not a big problem.

Galvanic corrosion is a bit different.



It was bad rust on a machine part - a cover.

Watch the videos.

Title: Re: Rust removal
Post by A.I. on Dec 18th, 2023 at 10:16pm
Electrolysis is a LTYC spa.

Title: Re: Rust removal
Post by Bobby. on Dec 18th, 2023 at 10:32pm
This is a 3 part video on 8 ways to remove rust. Watch all 3 parts.

Search youtube for my other rust removal videos-- "electrolysis vinegar tubalcain".


https://www.youtube.com/watch?v=ljiauwNVjzs

Title: Re: Rust removal
Post by Sprintcyclist on Dec 19th, 2023 at 1:56am

Bobby. wrote on Dec 18th, 2023 at 9:05pm:
..............  It was bad rust on a machine part - a cover.

Watch the videos.


Just a covers ok, not structural

Do you have something that is rusted?


Title: Re: Rust removal
Post by Bobby. on Dec 19th, 2023 at 5:38am

Sprintcyclist wrote on Dec 19th, 2023 at 1:56am:

Bobby. wrote on Dec 18th, 2023 at 9:05pm:
..............  It was bad rust on a machine part - a cover.

Watch the videos.


Just a covers ok, not structural

Do you have something that is rusted?



I did - I looked around for something rusty and
I found some bathroom scales.



Title: Re: Rust removal
Post by Bobby. on Dec 19th, 2023 at 2:31pm

I got inspired by the many rust removal videos on YouTube -

and so I looked around  for something I had that was rusty to try it on and
I found my bathroom scales needed to be improved.

I don’t have a picture of before but the whole top of the area where you stand and sides were very rusty.
I was going to throw it out but they still work perfectly.
I removed the top part of the scales and also vacuumed it out and oiled the mechanism inside.
I used Aluminium Sulphate – swimming pool water cleaner/improver -
on the top part as the rust removing chemical –
superior to what they are using on YouTube -
and my 12V power supply for electrolysis inside a large plastic tub.
It worked really well after about 3 hours.
I had some old but proper white paint –
a spray can of some White Rust-Oleum Ultra cover paint and primer.
I painted it about 10 days ago.
I probably should have done a second coat?
I bought a stick on tile from Bunnings today for $2.55. –
cut it to shape instead of reusing the old ruined tile.
Anyway – I’m happy with the results. 
Rust removal is interesting and can rejuvenate old items making the usable again.  :)










Title: Re: Rust removal
Post by Sprintcyclist on Dec 19th, 2023 at 3:37pm

Bobby. wrote on Dec 19th, 2023 at 2:31pm:
I got inspired by the many rust removal videos on YouTube -

and so I looked around  for something I had that was rusty to try it on and
I found my bathroom scales needed to be improved.

I don’t have a picture of before but the whole top of the area where you stand and sides were very rusty.
I was going to throw it out but they still work perfectly.
I removed the top part of the scales and also vacuumed it out and oiled the mechanism inside.
I used Aluminium Sulphate – swimming pool water cleaner/improver -
on the top part as the rust removing chemical –
superior to what they are using on YouTube -
and my 12V power supply for electrolysis inside a large plastic tub.
It worked really well after about 3 hours.
I had some old but proper white paint –
a spray can of some White Rust-Oleum Ultra cover paint and primer.
I painted it about 10 days ago.
I probably should have done a second coat?
I bought a stick on tile from Bunnings today for $2.55. –
cut it to shape instead of reusing the old ruined tile.
Anyway – I’m happy with the results. 
Rust removal is interesting and can rejuvenate old items making the usable again.  :)













Very good, well done

Title: Re: Rust removal
Post by Bobby. on Dec 19th, 2023 at 4:07pm

Sprintcyclist wrote on Dec 19th, 2023 at 3:37pm:
https://abcnews.go.com/Politics/trump-praises-dictators-rails-immigrants-sparking-backlash/story?id=105725220


Very good, well done



Thanks - but your link is about Trump not rust removal. 

Title: Re: Rust removal
Post by Sprintcyclist on Dec 19th, 2023 at 4:17pm

Bobby. wrote on Dec 19th, 2023 at 4:07pm:

Sprintcyclist wrote on Dec 19th, 2023 at 3:37pm:
Very good, well done


Thanks - but your link is about Trump not rust removal. 


thanks, it was there by accident

Title: Re: Rust removal
Post by Bobby. on Dec 19th, 2023 at 4:23pm

Sprintcyclist wrote on Dec 19th, 2023 at 4:17pm:

Bobby. wrote on Dec 19th, 2023 at 4:07pm:

Sprintcyclist wrote on Dec 19th, 2023 at 3:37pm:
Very good, well done


Thanks - but your link is about Trump not rust removal. 


thanks, it was there by accident



OK - well it's time to have a look through your tools etc and
see if anything is rusty and needs a good rust treatment.  :)

Do you have a 12V power supply?
Mine was drawing about 2 amps.


Title: Re: Rust removal
Post by Sprintcyclist on Dec 19th, 2023 at 4:57pm

Bobby. wrote on Dec 19th, 2023 at 4:23pm:
......  OK - well it's time to have a look through your tools etc and
see if anything is rusty and needs a good rust treatment.  :)

Do you have a 12V power supply?
Mine was drawing about 2 amps.


I give my saws, chisels and planes a spray with WD40 or the like every now and then.
Found rubbing wax on the plane base make it slide over the wood much better.
A touch of prevention goes a LONG way.
Even when they are pretty spotty, a spray of anything helps 

Title: Re: Rust removal
Post by Bobby. on Dec 19th, 2023 at 5:06pm

Sprintcyclist wrote on Dec 19th, 2023 at 4:57pm:

Bobby. wrote on Dec 19th, 2023 at 4:23pm:
......  OK - well it's time to have a look through your tools etc and
see if anything is rusty and needs a good rust treatment.  :)

Do you have a 12V power supply?
Mine was drawing about 2 amps.


I give my saws, chisels and planes a spray with WD40 or the like every now and then.
Found rubbing wax on the plane base make it slide over the wood much better.
A touch of prevention goes a LONG way.
Even when they are pretty spotty, a spray of anything helps 



Yes - always keep tools well oiled.

Actually - electrolysis will damage the edge of any sharp tools
such as chisels, scissors or knives so
it can still be done but then you have a major re-sharpening job to do.


Title: Re: Rust removal
Post by Black Orchid on Dec 19th, 2023 at 5:16pm
Coca Cola and a scourer work well on rust.

Title: Re: Rust removal
Post by Bobby. on Dec 19th, 2023 at 5:19pm

Black Orchid wrote on Dec 19th, 2023 at 5:16pm:
Coca Cola and a scourer work well on rust.



yes - any product that forms an acid will work well.


Title: Re: Rust removal
Post by Jovial Monk on Dec 19th, 2023 at 8:03pm
Coca Cola => phosphoric acid, and cocaine back in the good old days  :D

Title: Re: Rust removal
Post by Bobby. on Dec 19th, 2023 at 9:26pm
A further interesting note - copper plating.

Use about a cup full of Aluminium Sulphate for every 2 litres of water
always in a plastic container. Have good ventilation due to Hydrogen gas.

You can also use the same method for copper plating the item you have cleaned of rust.

The formally rusted item is connected always to the 12V negative electrode and
the positive 12V to the sacrificial electrode - just some steel strips.

Also - to the negative electrode attach copper wire in the solution of Aluminium Sulphate -
use multi-stranded wire.
That copper wire will dissolve in the solution in about 20 minutes creating copper ions
that will copper plate the item that is also negative.
It won't be flaky copper plate that will rub off but -  high quality thick copper plating!
That will form a nice surface as for a finished item or it can also be painted over.
Note - only shiny clean areas will be copper plated.


So - where can you buy your Aluminium Sulphate from?

https://www.bunnings.com.au/hy-clor-2kg-flocculent-soft-pack_p3090210

$20.85 for 2 kg.

Normal usage:
High potency granular flocculent for muddy, algae infested or severely cloudy pools.
For use in pools where the floor of the pool can no longer
be seen due to suspended particles or algae in the water.

Always use safety goggles.


Title: Re: Rust removal
Post by Bobby. on Dec 20th, 2023 at 2:20pm

This guy is using Sodium Carbonate.

Rust Removal with DIY Electrolysis Tank.

https://www.youtube.com/watch?v=Pp3q_-7dyko

Title: Re: Rust removal
Post by Bobby. on Dec 20th, 2023 at 2:35pm
3,168,846 views  Jul 17, 2018


Several tests in this video demonstrate the strengths and weaknesses
of various store brand rust removal products
(CLR, Krud Kutter, Evap-Rust, Loctite Naval Jelly), Muriatic Acid,
as well as other options such as using vinegar or Coca Cola.
More product details at the very bottom of the description.
Which one works the best? 
After conducting the tests, I like Krud Cutter the best.
However, other products, such as Evapo-Rust proved to be very effective as well.
Loctite Naval Jelly would be my pick for a flat metal surface. 



https://www.youtube.com/watch?v=6-MC_ZEXQbw

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